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Grede Foundries' Liberty plant in Wauwatosa, Wisconsin, is a medium to short run jobbing shop with an annual casting production of 15,000 tons, including 85% ductile iron, 15% high Si-Mo, and less than 1% specialty alloy (D2, D5S NiResist).
The tremendous heat generated and the 'can't fail' performance required have previously required the use of alloys with high nickel content D2 through D5S," Blackburn said.
However, Ni-resist D5S (36%Ni;5%Si;2%Cr) has become the established material for more demanding applications.